Products and line concepts

Products and line concepts

Products and line concepts for processing consumer healthcare products.

Customer-oriented and flexible line concepts

From planning to long after the finished line has been commissioned: We want to provide our customers with a solution that is right for them and therefore ensure excellent product management and outstanding service.

The latest technical standards and hygienic design in the sensitive areas of the line make our machines stand out. At the same time, we ensure that we meet our customers’ product diversity and desired efficiency.

Especially when it comes to the area of ​​consumer healthcare machines, we focus on linear versions of our lines. This allows the operator good access to the line from all sides, the interior of the machine is clearly visible and can be easily cleaned (cleaning and clearance).

The servomotors used for all movements of the line allow all processes to be carried out safely, effectively and precisely. With different test stations such as scales, a torque check or camera systems for optimal visual quality assurance, we ensure that your customers will always receive flawless products.

Our complete solutions also include the extensive documentation and validation. This will allow you to master your challenges.

Line example for processing sprays and drops - up to 7,200 objects per hour
Line example for processing sprays and drops - up to 7,200 objects per hour

Output of up to 60 units per minute

Rotary unit

Individually adapted to your requirements, a wide range of machine functions can be implemented on this system, including pre and post-gassing, filling, using droppers and spray pumps, sealing and torque-monitored pre- and post-screwing with servo motors.

Properties

  • Filling systems: RKP or peristaltic pump
  • Pre and post-gassing
  • Closing with up to three components
  • Labeling and identification
  • Test systems
  • Filling volume: up to 500 ml per container
  • Fast format change without tools (SMED)
  • Intuitive operation of the HMI with format and recipe management, audit trail and batch reports

Linear

The filler enables good filling performance for large-volume containers, even with foaming products. The closing section provides the entire range of closing processes, such as using droppers and spray pumps, sealing and torque-monitored pre and post-screwing with servo motors. If needed, the machine can also directly perform wrap-round item labeling.

Properties

  • Filling systems: RKP, peristaltic pump, MDM with option for CIP/SIP
  • Pre and post-gassing
  • Closing with up to three components
  • Labeling and identification
  • Test systems
  • Filling volume: up to 1,000 mn per container
  • Fast format change without tools (SMED)
  • Intuitive operation of the HMI with format and recipe management, audit trail and batch reports

Output 120 - 200 units per minute

This machine concept offers a production output of 120 to 200 containers per minute. The highly flexible line transports, fills and closes primarily stable and round containers with drip inserts, screw caps, pumps and measuring cups.

Properties

  • Ionization, blowing out/suction and filling can be combined one after the other
  • Possibility of pre-gassing and an in-process control (weighing station)
  • CIP/SIP cleaning system
  • LF-optimized and compliant design
  • Bottleneck centering during the filling and closing process
  • Filling volume: up to 250 ml per container

Our selected comprehensive solutions for filling and closing consumer healthcare

Thanks to our ready engineered philosophy, you will receive a fully designed and well thought-out line concept upon delivery, which offers you plenty of design freedom and flexibility. Our lines process exactly those products that are in high demand on the healthcare market. These include over-the-counter medicines, oral products to strengthen the immune system and combat colds, hygiene items such as oral hygiene, dietary supplements, diagnostics, and skin and hair care products. With our many years of know-how in the field of processes and lines for consumer healthcare, we are able provide you with the best possible support right from the start.