Filling performance excellence – we set standards for viscosities and formulations
Your filling, our quality promise
Whether cosmetic formulations, diagnostic media, or viscous healthcare products – every substance reacts differently to pressure, temperature, viscosity, and contact with materials. Different formulations and media place specific demands on the filling process, which is why quality begins long before the first batch is produced.
We step in where precision matters most
Through our specialized process validation and application engineering analysis, we evaluate the filling behavior of a wide variety of formulations under real-world conditions. We analyze interactions with various filling technologies, identify optimal process parameters, and thereby lay the foundation for safe, reproducible, and regulatory-compliant production.
With state-of-the-art formulation and process facilities, a deep understanding of complex viscosities, and extensive expertise in filling sensitive media, we support you from the initial idea through to market-ready filling. This ensures that your formulations are not only filled – but can be filled consistently, stably, precisely, and reliably.
From a clean start to a seamless fill result
A smooth filling process begins months before the machine makes its first move. That’s why we conduct a targeted analysis of your products’ critical properties, evaluate challenging formulations under real-world conditions, and determine both the achievable filling accuracy and the optimal production speed. Based on this, we select the appropriate filling equipment and define the parameters that are crucial for consistent results.
Early on, we conduct a comprehensive product evaluation using the samples you provide. This gives you reliable insights at an early stage regarding fillability, potential challenges, and product-specific requirements. To avoid surprises later on, we simulate realistic configurations of the filling area with various components, create presets for quick commissioning, and identify potential weak points before they occur in day-to-day production.
The result: A filling process that performs smoothly, consistently, and reliably from the first sample through to final production.
Formulation analysis
Process parameterization
Simulation of the plant layout
Commissioning presets
Process stabilization
Filling performance that sets benchmarks
Precision in every filling process validation
Frequently asked questions about our filling performance
Which products can be validated as part of the filling performance excellence?
We test a wide range of products, from viscous and abrasive media such as exfoliants and hot-fill products to cosmetic formulations such as nail polish, lip gloss, mascara, creams, lotions, and oils. The testing is always tailored to the specific properties of each product.
Are there any prerequisites for carrying out a filling process?
To carry out a filling process, a defined timeframe is first scheduled to ensure that all necessary testing and analysis can be conducted in an organized manner. Before the process begins, all required documentation must be complete, particularly the completed product information sheet and the corresponding safety data sheet. In addition, the necessary containers, including the appropriate caps, must be provided.
What results will I receive after the study?
You will receive a detailed test report, including weighing records, photo and video documentation, and clear recommendations regarding filling technology, parameters, and process design.
