groninger UFVN filling machine

UFVN: High-speed aseptic filling for RTU syringes, vials and cartridges

Aseptic fill-and-finish processes for RTU containers through no-touch processing 

The UFVN is our high-performance solution for processing ready-to-use (RTU) items with 100% in-process control at full speed. The filling system was specifically developed for processing pre-sterilized RTU packaging materials and combines high throughput with maximum process reliability. With high throughput and 100% in-process control, the UFVN enables efficient and reliable fill-and-finish processes for your aseptic filling. In addition, the system offers great flexibility thanks to its space-saving design and the ability to process syringes, vials, and cartridges via contactless processing.

groninger UFVN
groninger UFVN
groninger UFVN

High speed. Maximum product quality. Complete process control.

Key benefits at a glance

  • Fast and safe for high overall equipment effectiveness (OEE)
  • Combination of high speed, maximum machine availability and processes high-quality finished products
  • Contact free processing of objects for maximum product quality
  • Improved efficiency of complete system
Interested? Get in touch with us!

Why choose UFVN?

Technical features and performance data of UFVN

Output
24,000
Items per hour
Filling volume
0.5-50
ml per object
In-process control (IPC)
100%
at full speed

Technical details

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Features

  • Processing of RTU syringes, cartridges and vials
  • Filling with peristaltic pump, rotary piston pump, time-pressure filling system or a combined system
  • CIP/SIP with automatic insertion of needles
  • RABS or isolator configuration
  • Different NTT executions
  • Various check and camera stations, e.g. precision stopper placement camera station
  • Position-related object rejection

Experience UFVN in detail: High-speed filling and complete process control

Close-up of an aseptic filling system for processing RTU items, featuring a filling station and automated components for contactless filling
The UFVN enables the aseptic filling of RTU products at high speed, with contactless processing and 100% in-process inspection
Robot-assisted handling of RTU nests in an aseptic filling line with automated feeding and contactless processing of primary packaging materials
Automated handling of RTU nests within the UFVN for the secure and efficient processing of RTU objects
Automated denesting station for RTU vials in an aseptic filling line, with removal of the vials from nests for further pharmaceutical processing
Automated denesting of RTU items in preparation for precise and safe aseptic fill-and-finish processes
Filling station of an aseptic filling line for RTU vials, featuring automated feeding, filling needles, and precise dosing in a pharmaceutical fill-and-finish process
Precise, high-speed filling of RTU packaging materials with integrated in-process control for maximum product quality
Automated in-process control in an aseptic filling line with a testing system for quality control of RTU vials during the fill-and-finish process
The integrated in-process control system inspects RTU primary packaging materials and helps ensure maximum product quality and process reliability
Rejection station in an aseptic filling line for the automated detection and removal of incorrectly filled RTU items during the fill-and-finish process
Automatic rejection station of incorrectly filled RTU objects to ensure the highest product quality and process reliability