flexcare 100 – Built to fit.
The flexcare 100 is a filling and closing machine for non‑sterile products such as OTC-medicines, diagnostics, dietary supplements, and skin and hair care products. Based on the new flexcare machine concept, it is designed to respond to changing market requirements with flexibility, efficiency and long‑term reliability.
Its scalable design allows the machine to be precisely tailored to specific production needs and adapted as requirements evolve. Proven technologies, high availability and a focus on cost‑optimized operation support stable processes and sustainable performance over the entire machine lifecycle.
With groninger as a lifelong service partner, the flexcare 100 provides a future‑proof solution for modern filling and closing applications. flexcare is built for efficiency. Built to fit.
Highlights of the flexcare 100
- High ROI: Cost‑optimized design with high availability
- Flexible & compact: Modular machine with all primary packaging functions in a small footprint
- Fast & precise: Proven technology for quick start‑ups and accurate filling
- 99% OEE: Stable processes, quick changeovers and easy cleaning
- Future‑ready: Digital services and monitoring
More information about flexcare 100
Easy-to-clean machine design
Line cleaning and line clearance are important to us: during the design phase, we paid particular attention to ensuring that the machine is easily accessible and can be cleaned ergonomically. When changing batches, the clear view allows all objects to be reliably and safely removed from the system.
Also, door frames were deliberately avoided as far as possible in order to ensure an optimal view of the ongoing processes at all times.
Filling systems
The filling station of our flexcare machine is designed to be so flexible that common filling systems can be used. Which one you want to use depends entirely on the product being processed.
We work with volumetric rotary piston pumps made of stainless steel for manual cleaning or with CIP/SIP-compatible pumps made of ceramic. Another option is peristaltic pumps, which can also be used with disposable hose systems.
The filling needles move with the objects during the filling process; this allows more time for the actual filling process without having to stop the movement through the system. In this way, larger filling volumes can be achieved even at high output rates. During the filling process, the needle also follows the fill level in the containers, thus preventing foaming and dripping and further increasing process reliability.
100% in-process control
The objects are transported steadily through the system using transport rakes, enabling fully automatic weight control to be implemented without any problems.
Two weighing cells are usually installed. The clocked rake transport allows the tare weight and then the gross weight of each bottle to be determined before filling. This determines the net weight so that incorrectly filled objects can be sorted out via a reject chute.
Multifunctional sealing units
The multifunctional capping units of the flexcare 100 can easily process a wide variety of closures. We offer three different capping stations for different types of closures: for droppers or stoppers that are set in place, for screw caps and crimp caps or spray pumps with riser tubes that are closed and screwed on with servo motors, and finally for caps that are placed on top.
Output of up to 120 pieces per minute
At its highest configuration level, our flexcare series has an output capacity of up to 120 bottles per minute; the specific value naturally also depends on the filling volume of the bottle and the capping process.
How the flexcare concept benefits your production
Boost your ROI
Reduce your total cost of ownership and benefit for years.
Market demands are evolving faster than ever, making investment decisions increasingly challenging. With its fully innovative machine concept, flexcare not only meets your current needs but also gives you the flexibility to upgrade and adapt your equipment as requirements change – ensuring your investment continues to pay off for years to come. Supported by a lifelong service partnership, groninger provides long-term machine reliability and comprehensive support to keep your production running smoothly and efficiently at all times.
What awaits you:
- Technology that grows with your requirements
- Lifelong reliability through dedicated service
- Value that continues to pay off over time
Maximum Flexibility
Tailored to your requirements without compromise.
flexcare offers a broad portfolio of proven, fully tested module variants. Every machine is precisely tailored to your specific requirements: whether you need to adapt individual functions, complete modules, customized variants, or fully integrated stations. Functions can be added, exchanged, or reconfigured with minimal effort. This gives you a system that adapts quickly, precisely, and efficiently to changing production parameters, ensuring maximum flexibility and long-term performance.
What awaits you:
- Proven, fully tested functions and stations
- Customizable setups and configurations
- Fast, efficient adaptation to changing production demands
Faster time-to-market
Start your production sooner.
flexcare is engineered to help you get products to market faster while staying adaptive to whatever comes next. flexcare is built on a portfolio of thoroughly tested, and validated functions. Because these variants are already proven in real‑world applications, they shorten lead times and ramp-up phases, and deliver immediate reliability once installed. With flexcare, you can cut your time‑to‑market and move faster from planning to production.
What awaits you:
- Shorter lead times
- Immediate performance from day one
- Faster ramp‑up phases
99% OEE
Efficiency that pays off.
flexcare combines stable performance, high availability, and uncompromising product quality in one seamlessly engineered system. Its reliable processes keep losses to a minimum, while improved cleanability - with smooth, cleaning‑friendly edges - shortens cleaning phases and boosts overall machine uptime. Intelligent design features such as electronic pressure regulators, optimized accessibility, and the elimination of manual height adjustments make format changes faster, easier, and more dependable than ever. Without compromising speed, flexcare delivers 100% in‑process control. Backed by decades of GMP‑compliant manufacturing expertise that meets the highest standards for safety and reliability.
What awaits you:
- Stable processes and reliable performance with 100% in‑process control
- Technical solutions for faster format changes and improved cleanability
- GMP‑compliant manufacturing expertise for consistently high quality
Future-proof
Digital service solutions for seamless operation.
A simple, intuitive operating concept and ergonomic, service‑friendly design empower your team to work efficiently and confidently. Supported by digital service solutions, flexcare gives you full control over your processes. Real‑time data, instant error detection, and transparent system insights allow you to optimize performance, prevent downtime, and keep every batch on track.
What awaits you:
- Easy, intuitive machine operation
- Digital service tools with real‑time insights and instant error detection
- Cybersecure integration into existing system landscapes
Technical highlights
- Filling systems: RKP and peristaltic pump with option for CIP/SIP
- 100% weight control
- Pre- and post-gassing
- Sealing with up to three components
- Testing systems
