Processing OTC products, diagnostics and dietary supplements
Ready engineered: Our flexcare 100 was developed, designed and implemented with your needs in mind so that it offers you maximum flexibility and absolutely reliable processes.
The high level of flexibility and availability is ensured, among other things, through the quick and tool-free change of format parts. This allows you to process a wide range of products on one line without any problems and with little downtime. All parts of the line are easily accessible and can be cleaned without any problems.
The machine can be individually adapted to your requirements. You can implement a wide variety of functions, such as multi-stage gassing, filling, weight monitoring. Even different types of closures are no problem for this line.
The simple realization of batch and audit trail logs facilitates the GMP-relevant documentation of production data.
Highlights of the flexcare 100
100% in-process control
The items are transported in a stable manner through the system with walking beams; this allows to fully implement the automatic weight monitoring without any problems.
Generally, two load cells are installed. Due to the intermittent walking beams transport, the tare weight and then the gross weight of each bottle can be determined before filling. This is how the net weight is determined to sort out incorrectly filled items, which are then rejected.
All common filling systems
The filling station of our flexcare machine is designed so flexibly that all common filling systems can be used. You can decide which one you'd like to use based on the product to be processed.
We work with stainless steel volumetric rotary piston pumps for manual cleaning or with CIP/SIP capable ceramic pumps. We also use a mass flow meter that can be used for small and large filling volumes. Another option are peristaltic pumps, which can also be used with disposable tubing systems.
Revolving filling needles
The filling needles move with the items during the filling process; this leaves more time for the actual filling process without having to stop movement through the line. This allows larger filling volumes to be realized even with a high output.
The needle also follows the filling level in the containers during the filling process, this avoids foaming and dripping and further increases the safety of the process.
Hygienic machine design
Line cleaning and line clearance are important to us: During the design phase, we paid particular attention to ensure that the machine is easily accessible and can be cleaned ergonomically. When changing batches, due to the clear, all items can be reliably and safely removed from the line.
Multifunctional closing units
The multifunctional closing units of the flexcare 100, easily allow the processing of a wide variety of closures. We offer three different closing stations for different closure types: For droppers or stoppers that are set, for screw and sealing caps or spray pumps with dip tubes that are closed and screwed on with servomotors, and finally overcaps that are put on.
Output up to 120 units per minute
At its highest expansion stage, our flexcare series has an output of up to 120 bottles per minute; the specific value definitely depends on the filling volume of the bottle and the closing process.
Door frames were deliberately omitted as far as possible to always ensure the best possible view of the ongoing processes.
Specifications and Features
- Filling systems: RKP, peristaltic pump, MDM with option for CIP/SIP
- 100% weight control
- Pre and post-gassing
- Sealing with up to three components
- Test systems
- Low unit costs due to the high output
- Fast and precise filling thanks to servo technology
- Possible 100% weight monitoring reduces personnel costs and ensures quality
Based on the good experiences we made, we decided to design a highly modern and flexible line together with the groninger company for the future. With this we can map all formats and flexible bottle shapes.
Get in touch with us. We will be happy to discuss our solutions and services with you.Contact now